Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of business oil filtration systems, has helped to significantly improve the product quality of chilly rolling sheets for its metal industry client, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual flow technology ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a standard magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the collection performance was inadequate and significant issues have been occurring with the standard of its completed merchandise.
An ECL is used within the metal industry to help clean and strip the surface of the metal sheet of rolling dust through the use of an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more practical in cleansing chilly rolled metal than standard cleaning processes, the instability of the chemical compounds can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can provide a degree of protection inside these circumstances, its effectiveness could be significantly decreased, resulting in contamination removing between 30-40%. Despite the magnetic curler being put in, the alkaline answer was still closely saturated with mud particles and was affected by an unstable PH degree that mixed were resulting in important rusting during the course of leading to scratching of the final product.
Filtramag+ offers fantastic particle extraction performance inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline answer is paramount to ensure optimum effectivity of the ECL and simply having any magnetic filter or separator just isn’t guaranteed to solve the ferrous contamination downside. The efficiency of the filtration is dependent upon the magnetic material sort, dimension of the magnet, magnetic energy and in addition the fluid move dynamics. A low energy magnet or minimal publicity to the fluid is not going to perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is essential not solely to use the proper product for the process in query, however the greater level of solution protection provides further advantages, including prolonging the lifespan of the pump as well as a reduction in related prices related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination in this utility within the alkaline resolution from 400mg/m2 to only 30mg/m2 by eradicating the nice dust particles that had been inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India defined: “The magnetic roller was not providing enough safety to the fluid in this software, and it highlights the importance of choosing the correct technique of magnetic protection. Due to the fantastic particles circulating throughout the alkaline resolution, significant rusting was being created in the course of the ECL process that was inflicting harm to the metal sheet. We beneficial Filtramag+, a extremely effective magnetic filtration system to our consumer as its capacity to take away even the finest particles from fluids would considerably improve the issues that the business was going through. By installing the Filtramag+, our consumer was instantly offered larger ranges of protection against the damage that have been being caused by the contaminated resolution. differential pressure gauge ราคา work often with Eclipse Magnetics high-performance merchandise and all the time see vital, positive outcomes soon after installation of the filter.”
เกจวัดแรงดันปั๊มลม from Eclipse Magnetics offers high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly effective for use with materials which have lower magnetic permeability corresponding to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow know-how making certain that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single move via the filter.
As a results of the set up, the corporate is now not affected by broken finished components, has lowered its scrappage and waste, in addition to prolonging the lifetime of the pump.
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