What is the best ignition protection type for UHP pressure transducers?

The leading ignition protection type is critical for the electrical connection of a pressure sensor with explosion protection. It generally does not necessarily need to be the one with the stricter requirements. This applies, for example, for the UHP pressure transducers of the WU series from WIKA. They have been designed for use in semiconductor production.
Explosion protection can be an indispensable safety precaution there. For the reason that the substances necessary for manufacturing include highly flammable gases. Consequently, there exists a threat of an explosive atmosphere forming.
Explosion protection concept
UHP pressure transducers for such processes should be made with the corresponding safety. Besides their small design and specific process connections, the models WUC-1x and WU-2x have a thorough explosion protection concept. The marking of the instruments provides information on this:
II 3G Ex ec ic IIC T6/T5/T4 Gc X
The abbreviations listed in them mean, in more detail:
II 3G:
Equipment group 2 (all areas except mining), can be utilized in zone 2 (rare and short-term Ex atmosphere).
Ex ec ic:
Ignition protection types ?ec? (increased safety) and ?ic? (intrinsically safe; zone 2).
?Ex ec? has replaced the ignition protection type ?Ex nA? (non-sparking) since the start of 2022. However, this does not affect the Ex concept of the instruments.
IIC:
Explosion group (here: gases, resistive ignition energy of 40 �J, ideal for hydrogen/acetylene).
T6/T5/T4:
Temperature classes. T6 as the highest requirement means a maximum permissible surface temperature in the Ex environment < 85 �C (max. surface temperature of the WUC-1x and WU-2x: 40 �C).
Gc:
?Equipment Protection Level? (EPL) for zone 2 per IEC 60079-0
X:
Specific requirements which are listed in the operating instructions (for instance, the best mating connector).
?ec? may be the leading ignition protection type
It is noticeable that the marking contains two ignition protection types. However, only 1 is relevant for the electrical connection: the leading ignition protection type. Regarding the pressure transducers from the WU series, here is the Ex ec (Ex nA up to 2022) mentioned first and not the stricter Ex ic. digital pressure gauge may also be seen in the connection values in the info sheet and operating instructions. Only the specification of the maximum supply voltage UN = 30 V, that is also stated in the IECEx certificate, is relevant here.
What does the classification ?Ex ic? stand for? It only applies to the potentiometer of the transducer. The resistive component has an intrinsically safe circuit and can therefore be adjusted to correct zero drift during operation. In their overall form, the WU models usually do not require an intrinsically safe circuit. However, they need to never be disconnected from the circuit during operation or when an Ex atmosphere is present.
Note
More info on the WUC-1x and WU-2x UHP pressure transducers and about hydrogen can be found on the WIKA website. Assuming you have any questions, your contact will gladly help you.
Also read our articles
Ex protection: The most common ignition protection types for sensors in gas hazardous areas
Ex protection: The difference between your zone and division model

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