Celeros Flow Technology injects new life into 40 12 months old SAGD pump to increase heavy oil production for buyer

pressure gauge weksler ราคา has injected new life right into a heritage pump for a Canadian heavy oil recovery customer, enabling them to increase production. The pump – a Mather & Platt BB5 – was more than 40 years previous and had been subject to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive pressure, excessive temperature steam to improve fluidity and allow the oil to be pumped to the floor. In order to spice up extraction on this project, the customer needed to increase water temperatures from 90° C to 140° C. However, there have been concerns that the present pump may not be ready to ship this requirement. Nozzle masses were a selected concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most well-liked provider of some 20 years, for assistance.
Mather & Platt is one of a number of heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering group undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had broken the stuffing field and affected operational effectivity. There had additionally been no maintenance interventions for many years – however the pump had never actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the quality of the original pump that it had continued to function in such harsh circumstances and with no common upkeep over such an extended time period. More importantly, it gave us confidence that a thorough overhaul might obtain the specified improvement in performance, saving the customer the cost and misplaced manufacturing time that may be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump performance. In addition, finite element evaluation was undertaken to substantiate that the nozzle hundreds would stand up to the specified temperature enhance. As a end result, the pump is now capable of delivering steam on the higher temperatures required. The seal upgrades ensure it meets the latest specifications.
Concludes Mike Golds: “We are really pleased with the result of the SAGD pump improve. It has not solely achieved the desired production enhance for the shopper, but additionally provided a extra sustainable and cost-effective solution than total pump replacement. Using trendy engineering and evaluation, we’ve been able to give the prevailing pump a brand new lease of life and ensure it’s going to proceed to carry out properly for a lot of extra years.”
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