Celeros Flow Technology injects new life into 40 year old SAGD pump to extend heavy oil manufacturing for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was greater than 40 years outdated and had been topic to quite a few post-installation alterations.
Heavy oil deposits are extremely viscous and require the injection of high stress, excessive temperature steam to improve fluidity and permit the oil to be pumped to the surface. In order to spice up extraction on this challenge, the shopper wanted to extend water temperatures from 90° C to 140° C. However, there have been considerations that the prevailing pump could not have the ability to ship this requirement. Nozzle hundreds have been a specific concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular provider of some 20 years, for assistance.
เกจวัดแรงดันco2 & Platt is considered one of several heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering team undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered a quantity of seal failures over time that had broken the stuffing field and affected operational efficiency. There had also been no upkeep interventions for decades – however the pump had never really failed.
pressure gauge ไฮ ด รอ ลิ ค , Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the unique pump that it had continued to function in such harsh circumstances and with no common upkeep over such a long time frame. More importantly, it gave us confidence that a thorough overhaul could obtain the desired improvement in performance, saving the shopper the price and lost production time that may be related to sourcing and putting in a brand new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite component evaluation was undertaken to substantiate that the nozzle masses would withstand the specified temperature improve. As a result, the pump is now capable of delivering steam at the greater temperatures required. The seal upgrades guarantee it meets the most recent specs.
Concludes Mike Golds: “We are actually pleased with the end result of the SAGD pump upgrade. It has not solely achieved the desired manufacturing improve for the client, but additionally provided a more sustainable and cost-effective resolution than complete pump replacement. Using fashionable engineering and evaluation, we have been capable of give the prevailing pump a new lease of life and guarantee it’s going to continue to perform nicely for a lot of extra years.”
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