The UN has declared 2022 the “International Year of Glass”. This places much more concentrate on manufacturing situations within the energy-intensive glass trade, and efficient applied sciences along the entire value chain are significantly in demand. Vacuum technology also has a major affect on sustainability in glass production – because secure vacuum is required in lots of processes. Atlas Copco focuses on providing energy-efficient, intelligent, and sustainable vacuum options to producers worldwide. They have supplied the German glass producer Noelle + von Campe with three GHS 4600 VSD+ screw vacuum pumps. The Atlas Copco GHS VSD+ collection of vacuum pumps are a variety of extremely efficient, clever vacuum pumps with Variable Speed Drive (VSD) technology.
Individual glass packaging for bottling firms
Noelle + von Campe produces individual glass packaging for bottling firms. The individualized bottles and jars are given their form and the final contact utilizing vacuum expertise. The last contact includes including a customer’s brand or title. When shaping the glass, higher embossing of the logo or any lettering is achieved if the trapped air between the glass mildew and the actual glass has been removed as greatest as potential. With an output of 650 million jars per year, the best vacuum system is a crucial element for the effectivity of the whole plant for Noelle + von Campe. เพรสเชอร์เกจลม , with its utility expertise and expertise in supplying vacuum pumps to the glass business, is conscious of the exact requirements of the market. They have a protracted historical past in partnering with glass manufacturers. Their options and installations are made to measure for each particular person buyer. This was one of many reasons Noelle + von Campe chose Atlas Copco’s GHS VSD+ oil-injected screw vacuum pumps for his or her manufacturing facility.
Energy savings with Variable Speed Drive (VSD) technology
The use of vacuum expertise alone saves lots of vitality: the same production result could also be achieved with compressed air however would devour more power. With its progressive motor concept for glass production, the Atlas Copco GHS VSD+ collection is one of the most energy-efficient oil-lubricated vacuum pumps on the market: with the VSD variable speed control, the screw pumps could be tailored exactly and rapidly to the respective vacuum requirement. Variable pace and the set point management offers optimum vacuum levels. The GHS VSD+ vacuum pumps put in at Noelle + von Campe have saved round 27% in energy prices.
Increased stability within the vacuum provide
The decreased vitality consumption isn’t the only benefit of the GHS VSD+ vacuum solution. The complete vacuum provide at Noelle + von Campe is now more secure than before. „When we alter instruments or adapt our processes, for instance, the new central vacuum system continues to reliably supply our complete production“ reviews Timo Scherf, the Head of Maintenance Plant 1 at Noelle + von Campe. „This was an essential issue for us, as a outcome of the reliable, uninterrupted vacuum provide in flip has a direct impact on the standard of our end merchandise. And in terms of the standard of our jars and bottles, neither we nor our customers make any compromises“, Timo Scherf emphasizes.
Significantly quicker amortization
According to Atlas Copco gross sales engineer Oliver Heitjohann, additional value reductions are generated by the ES central control: „The intelligent system coordinates the use of the vacuum pumps with one another – this protects even more prices, additionally for upkeep and electrical energy. A big benefit: the shoppers also obtain significantly faster amortization“. The ES16 central controller can monitor and management a number of GHS VSD+ vacuum pumps concurrently. The smart control system balances and optimizes the efficiency of all machines, lowering the overall energy consumption. Compared to competitor merchandise, the intervals between upkeep are additionally longer. Other note-worthy features of the GHS 4600 VSD+ vacuum pump is its low noise level, space-saving design and the fact that the pumps are equipped in a single, compact housing. The set up is plug & play and is correspondingly uncomplicated.
More for much less
The Atlas Copco GHS VSD+ oil-sealed screw vacuum pump collection thus put the finishing touches not only to the merchandise but in addition to the manufacturing course of. This is the place Atlas Copco’s intensive expertise in working with glass manufacturers pays off. That is why Atlas Copco additionally personalized the piping of the vacuum pumps. Atlas Copco is thus, as it have been, a one-stop store for glass producers – from the pump to the connection techniques. And so, on steadiness, Noelle + von Campe gets more for less: more vacuum, extra control and more stability for less energy consumption and less effort.
Best regards
Oliver Schulz
on behalf of Atlas Copco Vacuum Technique
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PR Schulz
Oliver Schulz
Dipl.-Kfm.
Neuenbaumer Str.34
41470 Neuss
E-mail: info@pr-schulz.de
www.pr-schulz.de
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