SEEPEX 4.zero will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it will be presenting the next technology of pumps. The industry chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping at the leading trade fair for water, sewage, waste and uncooked supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions once again demonstrates its market leadership within the field of intelligent and revolutionary solutions.
The identical applies to the opposite trade fair displays that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be collaborating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is turning into digital. “SCT AutoAdjust is one other logical step from the world of analog merchandise into the world of digital pumps and is by way of its technical design the one one of its kind on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is consistently creating its digital services with ambition and keenness. The pump manufacturer combines its digital solutions with the traditional pump business to offer its customers more time for the essentials, cut back prices and simplify processes.
At the world fair for environmental technologies at the finish of May, worldwide trade visitors will expertise the premiere of a fully automated solution with built-in Industry four.0 options. The present premium model range SCT AutoAdjust offers revolutionary innovations within the area of progressive cavity pumps. Wrenches etc. are actually a thing of the previous when it comes to maintenance. One click from a remote location and the stator is again in high shape. digital pressure gauge , which was developed on the idea of buyer necessities, makes upkeep work a lot easier and subsequently helps to save time and costs. Retensioning ensures fixed pumping capacity and high productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best maintenance work ever. Productivity is increased and upkeep instances are reduced to a minimal – so it couldn’t be any better.” Compared to pumps with out SCT, life-cycle costs are also significantly lowered. SCT AutoAdjust is out there in a 1-stage and 2-stage model for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design principle: the Smart Stator consists of two halves, so that maintenance may be simply performed by one particular person. Suction or stress lines not need to be eliminated. With an built-in retensioning device, the clamping between the rotor and the stator may be adjusted for optimum conveyance if the move price is lowered due to put on and tear. The newest development, the SCT AutoAdjust, now mechanically and hydraulically retensions the stator at the push of a button, with out the need for any particular tools. The new SCT AutoAdjust era permits the stator to be retensioned either conveniently from the control room by way of analogue sign lines or digitally via various fieldbus methods. Quick entry on website at the pump can be achieved via a control panel or through Bluetooth using an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between good pumps, providers and processes. It bundles the info from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This allows focused evaluations and analyses that can be used for course of optimization. All collected information is saved reliably and securely in the cloud. The real-time information from the monitoring service present suggestions on wear and tear or point out that spare elements are due for reordering quickly. Shutdowns are prevented and system availability is elevated. Reliable evaluations are used for preventive maintenance as outlined within the operating and maintenance directions primarily based on the operating hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical information to enable predictive upkeep forecasting and identification of irregular circumstances. By combining different sensor information, guidelines may be created to set off alarms. For instance, a lowered flow fee at elevated pump velocity in comparison with the pump’s individual calibration curve would indicate pump wear. This signifies that if unintentional course of modifications are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump information also enables SEEPEX to make more accurate life cycle predictions for each pump type primarily based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX presents its personalized system solution that combines the advantages of two pump applied sciences to transport highly dewatered sludge over lengthy distances in a very energy-efficient manner. Sewage sludge compressed into plugs may be conveyed as much as a thousand meters to its destination utilizing pulses of compressed air within the pipes. For disposal companies, this alternative to conventional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The revolutionary combination of progressive cavity pump, additional polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system solution comes within the type of a package unit, which accommodates the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air parts. This pump may additionally be linked to the Connected Services of SEEPEX as an growth.
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